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05/11/2024

The Future of EV Safety in the UK

Posted by Rhys Redrup

The Future of EV Safety in the UK

 

The Future of EV Safety in the UK: Why Gas Detection Will Play a Key Role

As the UK continues its journey toward net-zero emissions by 2050, electric vehicles (EVs) are becoming a cornerstone of the country’s strategy to reduce greenhouse gases and improve air quality. The UK government has already set ambitious targets, including a ban on the sale of new petrol and diesel cars by 2030, making the shift to EVs a national priority. In 2023, over 330,000 new electric vehicles were registered in the UK, accounting for nearly 20% of new car sales, a significant jump from just 12% in 2021. As EV adoption accelerates, however, new safety challenges arise—particularly surrounding the use of EV batteries. One of the most critical areas of concern is the potential for hazardous gas emissions from these batteries, making gas detection technology essential for ensuring the safety of both drivers and the public.

 

EV Battery Safety: A Growing Concern in the UK

The primary power source for electric vehicles is the lithium-ion battery, which is praised for its energy efficiency and long-range capabilities. However, these batteries pose unique risks. Under specific conditions—such as overcharging, physical damage, or exposure to high temperatures—lithium-ion batteries can enter a state known as thermal runaway, where the battery’s internal temperature rises uncontrollably, leading to the release of hazardous gases and, in extreme cases, fires or explosions. In fact, a report by the National Fire Chiefs Council (NFCC) highlights that EV fires are particularly difficult to extinguish, with lithium-ion battery fires capable of burning for extended periods and re-igniting after being put out.

Thermal runaway is especially concerning because it releases a mix of toxic and flammable gases, including hydrogen, carbon monoxide, and volatile organic compounds (VOCs). In enclosed spaces—such as garages, charging stations, or even multi-story car parks—these gases can accumulate and create highly dangerous environments. This is where gas detection technology comes in, providing an essential safety measure to detect gas leaks early and prevent accidents.

 

The Role of Gas Detection in EV Safety

Gas detection systems are critical for identifying hazardous gas levels and providing real-time alerts to prevent dangerous situations. These systems can be installed in electric vehicles, EV charging stations, and battery maintenance facilities to monitor for potential gas leaks or the accumulation of harmful emissions.

Here are four key reasons why gas detection will play a pivotal role in the future of EV safety in the UK:

 

1. Preventing Battery-Related Incidents

The UK has witnessed a surge in EV battery production to meet the rising demand. Britishvolt, a high-profile UK battery manufacturer, announced plans for a £3.8 billion gigafactory in Northumberland, which is expected to produce 30 GWh of lithium-ion batteries per year by 2030. It is believed that the plans regarding the gigafactory have fallen through but it is believed that something similar will be built soon.

When a lithium-ion battery experiences thermal runaway, it can emit flammable gases like hydrogen and methane, which are difficult to detect without specialised equipment. Gas detection systems installed at battery production plants and EV charging stations can monitor hydrogen levels and trigger alarms if concentrations rise to dangerous levels, allowing operators to take corrective action before the situation escalates into a fire or explosion.

 

2. Ensuring Charging Station Safety

As the UK government invests in expanding its EV charging infrastructure, the number of public charging points has grown significantly. According to Zap-Map, there were over 45,000 public charging points across more than 25,000 locations in the UK as of mid-2023, a 38% increase from the previous year. While this expansion is crucial for supporting the growing number of EVs on the road, it also brings with it new risks related to gas emissions.

Fast-charging stations, in particular, put significant stress on EV batteries, raising their internal temperatures and increasing the likelihood of gas leaks. Gas detection systems installed at charging stations can continuously monitor for the presence of flammable gases like hydrogen, which may be released during the charging process. By providing early warnings of gas leaks, these systems help protect both EV drivers and the public from potential hazards.

 

3. Mitigating Risks in Enclosed Spaces

As EV adoption increases, the UK’s infrastructure will need to adapt to accommodate these vehicles in a variety of environments, including underground car parks, residential garages, and enclosed charging facilities. One of the key concerns in these enclosed spaces is the risk of gas buildup, which can occur when an EV’s battery experiences thermal runaway.

For example, in underground car parks, gas buildup could occur without anyone noticing until it’s too late. According to research conducted by the UK Health and Safety Executive (HSE), hydrogen can accumulate quickly in confined spaces, and because it is colourless and odourless, it is difficult to detect without specialised sensors. In this context, gas detection systems provide a critical layer of protection, automatically detecting the presence of hazardous gases and alerting facility operators or car park users to the danger.

 

4. Protecting EV Repair and Maintenance Facilities

As more EVs hit UK roads, the demand for repair and maintenance services is expected to rise. However, these facilities need to ensure that their workers are protected from the risks posed by damaged or malfunctioning EV batteries. A faulty battery can emit dangerous gases without warning, putting technicians at risk.

The UK automotive repair industry, which is expected to handle a growing number of EV repairs, can benefit significantly from installing gas detection systems in workshops and garages. These systems can monitor for the release of hydrogen, carbon monoxide, and other toxic gases, allowing technicians to take appropriate safety measures when working on EVs. This not only ensures compliance with health and safety standards but also helps reduce the risk of workplace accidents.

 

Gas Detection and the Future of EV Safety in the UK

As the UK government pushes forward with its decarbonisation goals, the role of gas detection in ensuring the safety of electric vehicles cannot be overstated. Industry standards and regulations are likely to evolve to address the specific risks posed by EV batteries, and gas detection technology will be at the heart of these efforts.

The UK is already taking steps to develop guidelines for EV safety. The Office for Zero Emission Vehicles (OZEV) is working closely with manufacturers, charging infrastructure developers, and safety bodies to ensure that EVs meet stringent safety standards. As part of this, gas detection systems are expected to become a standard feature in EV manufacturing plants, charging stations, and even in individual vehicles.

Furthermore, UK-based research and innovation centres like the Faraday Institution are focusing on battery safety, with projects aimed at improving the safety and efficiency of lithium-ion batteries used in EVs. These initiatives are helping to create safer EVs while also emphasising the importance of gas detection in preventing incidents related to battery malfunctions.

 

Update Since UK Budget 2024

The government recently announced the Lithium-ion Battery Safety Bill.

This Bill is aimed at suppliers and sellers of lithium-ion batteries, including those operating online marketplaces. Introduced on 29 July 2024, it outlines regulations for the safe storage, usage, and disposal of lithium-ion batteries. The goal of the Bill is to enhance the protection of households and communities from the risks associated with lithium-ion batteries while boosting public confidence in and acceptance of Battery Energy Storage Systems (BESS). The Bill covers the following areas:

  • Lithium-ion batteries: BESS 10
  • Safety standards for lithium-ion batteries sold online
  • Safety of electric-powered micromobility vehicles that use lithium-ion batteries
  • Conversion to and charging of lithium-ion batteries in micromobility vehicles
  • Disposal practices for lithium-ion batteries

The introduction of this Bill is significant for the EV battery industry as it establishes stringent regulations for the safe storage, usage, and disposal of lithium-ion batteries. By enhancing safety standards and addressing public concerns, the Bill aims to increase consumer confidence in electric vehicles and related technologies, potentially boosting market acceptance and adoption of EVs and Battery Energy Storage Systems (BESS).

 

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